HYflexTM Power
Distribution
Cables
TECHNICAL
INFORMATION
HYflexTM
power
distribution
cables
are
specifically
engineered
to
handle
the
high
voltage
and
temper-
atures
inherent
with
today's
diesel
hybrid
vehicles.
PRODUCT
ADVANTAGES
Independently
tested
to
meet
the
requirements
of
SAE
J
1654
and
1127,
the
HYflexTM
line
of
cables
*
Extra
flexible
high
strand
count,
tinned
is
rated
for
use
at
125ºC
and
up to
600
volts.
copper
conductors
*
Meets
SAE J
1654
&
1127
for
600
volt
HYflexTM
cables
are
manufactured
using
high
strand
count
tinned
copper
conductors.
Standard
and
125°C
diesel
applications
sizes
and
constructions
are
listed
below,
however
*
Improved
flexibility
over
XLPO
insulations
ultra
flexible
strandings
and
a
variety
of
conductor
*
Improved
chemical
resistance,
temperature
materials
are
also
available.
Please
contact
our
rating
and
cold
weather
per
formance
design
team
to discuss
your
specific
requirement.
vs.
PVC
* Available in
shielded
and
multiconductor
HYflexTM
incorporates
a
uniquely
designed,
high
configurations
performance
compound
specifically
formulated
for
*
RoHS
compliant
use
in
heavy
duty
diesel
hybrid
vehicles
and
high
* Available in 10
standard
colors
strand
count,
flexible
conductors
to
produce
cables
ideally
suited
for
applications
where
flexiblity,
long
life
and
performance
is
critical.
These
cables
have
also
been
tested
to
meet
the
stringent
flame
test
requirements
of
VW-1
flame
test
per
Underwriters
Laboratories
Standard
for
Safety
UL1581.
CONDUCTOR
INFORMATION
INSULATION
INFORMATION
WEIGHT
Equivalent
Number
of
AWG
of
Nominal
Outside
Wall
Nominal
Outside
LBS
per
Part
Number*
Size
Strands
Strand
Diameter**
Thickness
Diameter
Tolerance
1000
FT
2499
0.635"
0.811"
+/-.020"
880.1
N48-30T-802
250
kCMA
30
0.088"
2121
0.585"
0.761"
+/-.020"
754.0
N48-30T-801
4/0
AWG
30
0.088"
1680
0.521"
0.697"
+/-.020"
606.2
N48-30T-752
3/0
AWG
30
0.088"
1344
0.466"
0.642"
+/-.020"
492.9
N48-30T-751
2/0
AWG
30
0.088"
1071
0.416"
0.592"
+/-.020"
400.2
N48-30T-753
1/0
AWG
30
0.088"
833
0.367"
0.499"
+/-.016"
300.8
N48-30T-700
1 AWG
30
0.066"
665
0.319"
0.451"
+/-.016"
245.6
N48-30T-701
2 AWG
30
0.066"
525
0.283"
0.415"
+/-.016"
196.4
N48-30T-650
3 AWG
30
0.066"
413
0.251"
0.383"
+/-.016"
158.2
N48-30T-651
4 AWG
30
0.066"
329
0.224"
0.356"
+/-.016"
129.4
N48-30T-600
5 AWG
30
0.066"
259
0.199"
0.331"
+/-.016"
105.1
N48-30T-601
6 AWG
30
0.066"
210
0.179"
0.311"
+/-.016"
98.9
N48-30T-550
^
7 AWG
30
0.066"
168
0.160"
0.292"
+/-.016"
73.0
N48-30T-551
^
8 AWG
30
0.066"
*
Multiconductor,
shielded
and
unshielded
cables
also
available.
Please
contact
our
design
team
for
your
specific
application.
**
Conductor
O.D.
is
determined
when
the
cable
is
under
tension
during
the
extrusion
process.
Please
request
a sample of
cable
for
evaluation
prior
to
making
decisions
regarding connectors to be
used
with
these
cables.
^
Manufactured
and
tested
in
accordance
with
SAE
J
1127,
however
these
sizes
are
not
included
in
the
specification.
Reference
documents:
ASTM
B3-specification
for
soft
or
annealed
copper
wire;
ASTM
B
33-specification
for
tinned
soft
or
annealed
copper
for
electrical
purposes;
ASTM
B
286-specification
for
copper
conductors in
hook-up
wire
for
electronic
equipment;
SAE
J
1127-Batter
y
cable;
SAE
J
1654-High
voltage
primar y cable
and
UL
1581
Standard
for
Safety of Electrical
Wires,
Cables
and
Flexible cords.
190
