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Where: H = Resistance ratio of individual strands
Following is an example of the calculations required to
when isolated (taken from Table 1 or 2)
evaluate a Type 2 Litz construction consisting of 450
strands of 40 AWG single-film polyurethane-coated wire
G = Eddy-current
operating at 100 KHZ. This construction, designed with
basis factor
two bunching operations and one cabling operation,
would be written 5x3/30/40 (NEW uses x to indicate
F = Operating frequency in HZ
a cabling operation and / to indicate a bunching oper-
ation.)
N = Number of strands in the cable
DI = Diameter of the individual strands over the
1. Calculate the D.C. resistance of the Litz
copper in inches
construction using formula 3.
DO = Diameter of the finished cable over the
strands in inches
K = Constant depending on N, given in the
following table
2. Calculate the A.C. to D.C. resistance ratio
using formula 2.
The D.C. resistance of a Litz conductor is related to the
following parameters:
3. The A.C. resistance is, therefore,
1. AWG of the individual strands.
1.0344 x 2.70 or 2.79 ohms/1000 ft.
2. Number of strands in the cable.
The value of Litz can easily be seen if the above
3. Factors relating to the increased length of
example is compared with a solid round wire with
the individual strands per unit length of cable
equivalent cross sectional area, 65.8 mils in diameter.
(take-up). For normal Litz constructions a
Using the same operating parameters, the D.C.
1.5% increase in D.C. resistance for every
resistance is 2.395 ohms/1000 ft. However, the
bunching operation and a 2.5% increase in
A.C./D.C. resistance ratio increases to approximately
D.C. resistance for every cabling operation
21.4 making the A.C. resistance 51.3 ohms/1000 ft.
are approximately correct.
The following tables list examples of Litz
The formula derived from these parameters for the D.C.
constructions which can be manufactured by
resistance of any Litz construction is:
New England Wire Technologies. These are categorized
by operating frequency and by equivalent AWG size.
Round, braided and rectangular Litz conductors
are shown separately to provide the greatest possible
selection for any design application.
Where: RDC = Resistance in Ohms/1000 ft.
RS = Maximum D.C. resistance of the individual
strands (taken from Table 2)
NB = Number of bunching operations
NC = Number of cabling operations
w w w. n e w e n g l a n d w i r e . c o m
NS = Number of individual strands
Te l : 6 0 3 . 8 3 8 . 6 6 2 4
© 2005 New England Wire Technologies
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