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HYflex^TM Power Distribution Cables

TECHNICAL INFORMATION

HYflex^TM power distribution cables are specifically

engineered to handle the high voltage and temper-

PRODUCT ADVANTAGES

atures inherent with today's diesel hybrid vehicles.

Independently tested to meet the requirements of

* Extra flexible high strand count, tinned

SAE J 1654 and 1127, the HYflex^TM line of cables

copper conductors

is rated for use at 125°C and up to 600 volts.

* Meets SAE J 1654 & 1127 for 600 volt

HYflex^TM incorporates a uniquely designed, high

and 125° C diesel applications

performance compound specifically formulated for

* Improved flexibility over XLPO insulations

use in heavy duty diesel hybrid vehicles and high

* Improved chemical resistance, temperature

strand count, flexible conductors to produce

rating and cold weather per formance

cables ideally suited for applications where

vs. PVC

flexiblity, long life and performance is critical.

* Available in shielded and multiconductor

These cables have also been tested to meet the

configurations

stringent flame test requirements of VW-1 flame

* RoHS compliant

test per Underwriters Laboratories Standard for

* Available in 10 standard colors

Safety UL1581.

HYflex^TM cables are manufactured using high

strand count tinned copper conductors. Standard

sizes and constructions are listed below, however

ultra flexible strandings and a variety of conductor

materials are also available. Please contact our

design team to discuss your specific requirement.

WEIGHT

CONDUCTOR INFORMATION

INSULATION INFORMATION

AWG of

Nominal Outside

Tolerance

LBS per

Equivalent

Number of

Wall

Nominal Outside

Part Number*

Diameter

1000 FT

Size

Strands

Strand

Diameter**

Thickness

+/-.020"

880.1

0.635"

0.811"

2499

N48-30T-802

0.088"

250 kCMA

754.0

+/-.020"

0.585"

0.761"

2121

N48-30T-801

0.088"

4/0 AWG

0.697"

+/-.020"

606.2

0.521"

1680

N48-30T-752

0.088"

3/0 AWG

0.642"

+/-.020"

492.9

0.466"

1344

N48-30T-751

0.088"

2/0 AWG

+/-.020"

400.2

0.592"

0.416"

1071

N48-30T-753

0.088"

1/0 AWG

+/-.016"

300.8

0.367"

0.499"

833

N48-30T-700

0.066"

1 AWG

245.6

+/-.016"

0.319"

0.451"

665

N48-30T-701

0.066"

2 AWG

0.415"

+/-.016"

196.4

0.283"

525

N48-30T-650

0.066"

3 AWG

0.383"

+/-.016"

158.2

413

0.251"

N48-30T-651

0.066"

4 AWG

+/-.016"

129.4

0.356"

0.224"

329

N48-30T-600

0.066"

5 AWG

105.1

+/-.016"

0.199"

0.331"

259

N48-30T-601

0.066"

6 AWG

+/-.016"

98.9

0.311"

0.179"

210

N48-30T-550 ^

0.066"

7 AWG

0.292"

+/-.016"

73.0

0.160"

168

N48-30T-551 ^

0.066"

8 AWG

*Multiconductor, shielded and unshielded cables also available. Please contact our design team for your

specific application.

**Conductor O.D. is determined when the cable is under tension during the extrusion process. Please request

a sample of cable for evaluation prior to making decisions regarding connectors to be used with these cables.

^Manufactured and tested in accordance with SAE J 1127, however these sizes are not included in the specification.

Reference documents: ASTM B3-specification for soft or annealed copper wire; ASTM B 33-specification for tinned

soft or annealed copper for electrical purposes; ASTM B 286-specification for copper conductors in hook-up wire for

electronic equipment; SAE J 1127-Batter y cable; SAE J 1654-High voltage primar y cable and UL 1581 Standard for

Safety of Electrical Wires, Cables and Flexible cords.

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